
ThermaCore Lite™ is a lightweight, cost‑effective insulation insert manufactured from Expanded Polystyrene (EPS). Designed for OEMs seeking stable thermal performance and precise cavity fit, ThermaCore Lite offers excellent moisture resistance, freeze/thaw durability, and long‑term R‑value retention. CNC‑cut from molded EPS blocks, it provides reliable performance without altering manufacturing workflows.

NFRC Simulation Input Summary
ThermaCore Lite™ (EPS Inserts)
Material Type: Expanded Polystyrene (EPS)
Thermal Conductivity: ~0.038 W/m·K
R‑Value (per inch): ~4.0
Density: Typically ~15–22 kg/m³
Moisture Absorption: Low
Closed‑cell structure provides stable long‑term performance
Fire Rating:
EPS available in flame‑retardant formulations meeting:
ASTM E84 / UL 723
CAN/ULC S102

Cost‑effective insulation suitable for all cavity types
Provides reliable baseline thermal improvement for standard OEM profiles
